| | Searching Current Courses For Fall 2016 |
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Course: |
ICF 205
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Title: | Adv Equip Maint & Troubleshoot |
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Long Title: | Advanced Equipment Maintenance and Troubleshooting |
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Course Description: | Covers the knowledge and skills required for maintaining and troubleshooting semiconductor manufacturing equipment. |
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Min Credit: | 5 |
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Max Credit: | |
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Status Notes: | ICF 212 and ICF 216 replaced under this number. |
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Origin Notes: | PPCC |
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STANDARD COMPETENCIES:
I. Compute electrical power. (I)
II. Determine electrical circuit parameters using Ohm¿s law. (I)
III. Use a digital voltmeter to measure voltage and current. (I)
IV. Describe the operation of fuses, circuit breakers and switches. (I)
V. Describe the wiring of pump motors. (II)
VI. Describe the design, function and maintenance of mechanical vacuum pumps. (II)
VII. Apply oil change procedures. (II)
VIII. Determine the base pressure of a pump. (II)
IX. Demonstrate the repair of mechanical oil filtration units. (II)
X Describe the design, function and maintenance of cryogenic vacuum pumps. (III)
XI. Identify components for vacuum systems (IV)
XII. Identify faulty system components. (IV)
XIII. Demonstrate the use of proper joining techniques for vacuum system components. (IV)
XIV. Draw a vacuum system diagram. (IV)
XV. Describe the construction of a high vacuum isolation gate valve. (V)
XVI. Demonstrate the repair of pressure control valves. (V)
XVII. Demonstrate the repair of rough vacuum isolation valves (V)
XVIII. Select a mass flow controller for a specific application. (VI)
XIX. Use a vacuum system to determine the actual flow rate of an MFC. (VI)
XX Determine the control voltages on an MFC. (VI)
XXI. Describe the operation of a gas cabinet. (VII)
XXII. Demonstrate proper techniques on changing gas bottles. (VII)
XXIII. Draw a schematic of a gas cabinet. (VII)
XXIV. Use a residual gas analyzer to locate leaks in vacuum systems. (VIII)
XXV. Identify different types of leaks in vacuum systems. (VIII)
XXVI. Select the type of DC motor most suitable for a specific application (IX)
XXVII. Use solenoids in accordance with system requirements (IX)
XXVIII. Identify faulty semiconductor devices (X)
XXIX. Select the appropriate motor controller for a specific application (XI)
XXX Describe NEMA standards (XI)
XXXI. Select a switch for a specific application (XII)
XXXII. Locate faulty switches in motor control systems (XII)
XXXIII. Identify causes of relay failure (XIII)
XXXIV. Explain basic installation checks of equipment in hazardous locations (XIII)
XXXV. Explain the basic gas laws (XIV)
XXXVI. Use appropriate treatment methods for cleaning a compressed air stream (XIV)
XXXVII. Select an air receiver for a specific application (XIV)
XXXVIII.Select the appropriate control valve for a specific application (XV)
XXXIX. Identify the right cylinder for a specific application (XVI)
XL Apply installation procedures to pneumatic system components (XVII)
XLI. Locate faults in pneumatic systems (XVIII)
XLII. Use a microprocessor to control an electro-mechanical or pneumatic system (XIX)
TOPICAL OUTLINE:
I. Basic Electronics
A. AC/DC Voltage
B. Ohm¿s law
C. Power
D. Fuses, circuit breakers and switches
E. Measuring electrical quantities
II. Mechanical Pumps
A. Operation of mechanical roughing pumps
B. Installation and maintenance procedures
C. Oil filtration unit
III. Cryogenic Pumps
A. Operation of cryogenic pumps
B. Installation and maintenance procedures
IV. Vacuum Systems
A. Components
B. Installation and maintenance procedures
V. Valves
A. Isolation gate valves
B. Throttle Valves
VI. Mass Flow Controllers (MFC)
A. Operation of MFC
B. Flow rate determination
VII. Gas Distribution Systems
A. Operation of gas cabinets
VIII. Leak Detection
A. Methods of leak detection
B. The residual gas analyzer
IX. DC Motors, electromagnets and Relays
A. DC Motors
B. DC Electromagnets
C. DC Relays
X DC Controllers and Power Supplies
A. DC Controllers
B. DC Power Supplies
XI. Silicon Controlled Rectifiers and Motor Starters
A. Silicon Controlled Rectifiers
B. Motor Starters
XII. Switches and Controls
A. Switches and Controls
B. Limit Switches
C. Special Control Switches
XIII. Control Relays and Equipment for Hazardous Locations
A. Control Relays
B. Equipment for hazardous locations
XIV. Principles of Pneumatics and Air Treatment
A. Principles of Pneumatics
B. Primary Air Treatment
C. Secondary Air Treatment
XV. Air Distribution Systems and Control Valves
A. Piping, Hoses and Tubing
B. Directional Control Valves
C. Pressure Control Valves
XVI. Pneumatic Cylinders and Motors
A. Pneumatic Cylinders
B. Pneumatic Motors
XVII. Pneumatic Diagrams and Installation of Pneumatic Components
A. Pneumatic Diagrams
B. Installing Pneumatic components
XVIII. Troubleshooting of Pneumatic Valves Cylinders and Systems
A. System Troubleshooting
B. Valve Troubleshooting
C. Cylinder Troubleshooting
XIX. Microprocessor Operation and Programming
A. Microprocessor Basics
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